Saturday, 4 November 2017

60Vdc to 5Vdc Convertor ( 60 VDC TO 40 VDC input)

Stepping Down High DC Voltage (60VDC to 5VDC) Using Ordinary Components

Stepping down a high DC voltage directly to a low level like 5V can be challenging. Standard, readily available linear regulator ICs—such as the 7805 or LM317—have strict input voltage limits (typically capped around 35VDC). Exceeding this limit will cause the regulator to shut down or fail, while specialized high-voltage regulator ICs can be expensive and hard to find.

Here is a smart, cost-effective, and robust DIY circuit built using ordinary components to safely drop high voltages down to 5VDC.

How the Dual-Stage Circuit Works

Instead of trying to drop the entire high-voltage differential in a single step, this circuit uses a two-stage reduction process combined with a high-wattage power resistor:

  1. First Stage (High-Voltage Drop): A high-wattage power resistor (330R, 5W) is placed at the input to safely absorb the heavy voltage drop and limit the incoming pressure before it reaches the active components.

  2. Second Stage (Intermediate Regulation): An LM317 adjustable regulator steps the voltage down to an intermediate safe range (around 15VDC).

  3. Final Stage (Stable 5V Output): A standard 7805 IC takes the 15VDC input from the first stage and cleanly regulates it down to a stable 5VDC output.

Design & PCB Files

  • Schematic & PCB: Designed using Autodesk EAGLE CAD for precision layout and reliable high-voltage isolation spacing.



Friday, 2 June 2017

SOLAR 12V DC DIMMER Simple

Below mention simple circuit can used as a dimmer in DC range , from  0 to 20 VDC, here a powerful FET were used to deliver much DC Amperes for the appliances ,this Circuit can be easily understand  where here we used only three basic  (3) parts ,FET gate were kept biased between +VE & -VE supply, 100 k were attached between gate & positive supply, on the other side a variable resistor ( 500 K ) were used ,as we know FET behave like a latched on nature , once Gate activated it will remain on until power to the whole circuit disconnected , this issue here can be settle by biasing gate with negative power supply , once FET off due to –VE biasing , it can be easily on by varying biasing between +VE supply , now here 500k can control the output  from the drain , output may be a DC fan , DC LED light , IRFP064N FET is a favorite choice for the normal use , but a good heat sink will be required for the FET to tolerate in high power mode,This circuit is good for specially the fans or the LEDs lights used direct from the solar plates from the roof top, at peak hours ( day time )  the Solar plates deceivers up to 13vdc to 17 vdc  it may cause damage the appliances , but using this circuit it can save the many of our household equipment  due to the voltages  



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